Molded Polyurethane Products
Custom molded polyurethane parts cast to your specific requirements
Custom molded polyurethane is our specialty! We are able to cast an endless variety of custom molded urethane products for a multitude of solutions with unmatched precision, attention to detail, and overall quality. Let Uniflex save you time and money on your project.
Our ultra-high-performance grade polyurethane series that outperforms Vulkollan® on almost every basis. Capable of undergoing the urethane casting process just like any other polyurethane. Any variety of custom molded parts can be produced.
Polyurethane coated wheels and rollers contribute significantly to noise reduction and increase component life spans without compromising load ratings.
Uniflex manufactures a multitude of custom polyurethane protective covers for variety of uses.
Our custom molded polyurethane “pallets” and “buckets” are excellent for transporting your product safely through machining and/or assembly operations.
Our custom formed polyurethane body blocks have become a trademark to machine tool builders across the nation, handling nearly every automotive component bumper to bumper.
Our polyurethane bumpers not only aide in product damage prevention, but also significantly reduce noise while sustaining maximum durability and cost effectiveness.
Ever-popular tool storage trays and cutter cover protectors have reduced time and saved tens of thousands of dollars in tool replacements and tool rejections.
Electrical utility company panel safety lockout tagging devices and protective covers are used across the country by many electrical utility companies.
Uniflex’s polyurethane gas line protectors, better known as SERVGARDs, protect exposed gas lines when the shield separates from the service valve.
Our polyurethane seals and gaskets offer a more durable alternative to rubber while maintaining similar properties.
Polyurethane lining is used in many applications across a broad spectrum of industries all around the world.
Uniflex storage pads and cushions are perfect for preventing damage to stored sheet metal and metal coils.
Polyurethane bushings are the #1 choice and hold superiority to rubber bushings in all aspects.
Polyurethane bar, block, and sheet stock manufactured with the same adherence to quality as all of our other polyurethane product lines.
Polyurethane tube and pipe stock manufactured with the same adherence to quality as all of our other polyurethane product lines.
Polyurethane rod stock manufactured with the same adherence to quality as all of our other polyurethane product lines. We offer a variety of standard sizes in your choice of durometer and color at guaranteed competitive pricing and lead times
Polyurethane tube and pipe stock manufactured with the same adherence to quality as all of our other polyurethane product lines.
The market for industrial polyurethane products is constantly evolving and rising in demand. As new technologies and processes are developed, the need for custom-made polyurethane products also increases.
Polyurethane tube and pipe stock manufactured with the same adherence to quality as all of our other polyurethane product lines.
Are you familiar with roller skate wheels, skateboard wheels, or casters? If you are, you already know a little about urethane wheels! Urethane, poly wheels, or polyurethane wheels are a type of wheel made out of a synthetic rubber.
Solid mounts, solid rubber motor mounts, or transmission mounts, however you want to address this part, are an essential part of your vehicle. A transmission mount keeps your engine from moving too much and reduces the vibration level that your transmission experiences.
Polyurethane covered bearings are excellent for industrial use where noise control and wear control are needed. The urethane coating provides an elastic barrier between the bearings OD and the working surface.
Dunnage made from urethane is an excellent custom solution for high impact and high wear industrial applications. Dunnage nests, racks, pallets, body block, and buckets have become an industry standard
Limit dangerous vibration and flexing of an engine, machinery, and parts with custom motor mounts. Carefully custom manufactured to withstand harsh environments, urethane or polyurethane motor mounts will resist wear and tear over the life of your equipment.
They’re a new generation of casters made from sustainable polyurethane (PU) materials that offer a smooth and effortless rolling experience.
Your plant’s conveyor system is an integral part of your manufacturing operations. Under normal conditions, certain system parts — such as the receiving conveyor — sustain a lot of wear and tear.
Uniflex urethane bars are designed to outperform and outlast the competition. Our urethane bars are top-quality polyurethane, so you know they’ll hold up under pressure.
Polyurethane disks are highly sought after by customers from different industries around the world, requiring top-quality, precision-made products. With its natural benefits and application versatility, it’s easy to see why this type of material is so popular.
Polyurethane rubber’s high strength and superior tear and abrasion resistance make it a reliable material. Additionally, polyurethane offers excellent permeation resistance.
Urethane washers, also known as polyurethane washers, are industry-leading products that can withstand even the harshest conditions. These high-quality washers are perfect for businesses looking to improve their efficiency and reduce maintenance costs.
Top Quality Custom Molded Polyurethane Products at Uniflex, Inc.
Custom urethane parts can be designed and produced in a variety of shapes and sizes, catering to a wide range of applications. This flexibility is further enhanced by the ability to formulate polyurethane with different durometers, from very soft to extremely hard, ensuring that each part meets specific application needs. At Uniflex, Inc., the in-house capabilities for custom mold making include advanced machinery, which enhances the precision and quality of mold designs. This level of precision is crucial for creating parts that perform flawlessly in their intended applications.
Short-run productions and prototypes are readily available at Uniflex, Inc., catering to unique project needs while optimizing production efficiency. This is particularly beneficial for industries that require quick turnaround times and high levels of customization. For smaller production runs, custom molds can even be made using 3D printing, allowing for fast prototyping and reducing lead times. This technological advantage means that Uniflex, Inc. can provide an endless variety of custom molded urethane products with unmatched precision and quality.
Making custom urethane products involves a meticulous process of mold manufacturing, transfer molding, and casting to create high-performance resins and shapes that meet the exact specifications of the client. Whether it’s polyurethane bushings, custom molded urethane parts, or specialized cast urethane products, the possibilities are virtually limitless.
This adaptability and commitment to quality are what set Uniflex, Inc. apart in the world of custom polyurethane manufacturing.
Benefits of Custom Cast Urethane Products
When it comes to durability, few materials can match the superior impact, abrasion, and tear resistance of polyurethane components. Custom cast urethane parts provide better value, as they are less likely to crack or deteriorate over time, ensuring longevity and reliability in demanding applications. The chemical and physical properties of polyurethane can be adjusted for specific applications, enhancing its versatility and making it suitable for a broad range of industries (mining, agricultural equipment, material handling, as well as the oil and gas industry), including various performance characteristics.
One of the key advantages of custom-cast urethane products is their strength and toughness. These products are designed to withstand harsh environments and heavy use, reducing the need for frequent maintenance and replacements. This cost-effectiveness is further enhanced by the customization process, which minimizes waste and maximizes performance. Tailoring the material properties to specific needs ensures each part delivers optimal performance in its intended application.
Polyurethane is renowned for its versatility. Whether it’s molded urethane parts for industrial machinery or custom-cast polyurethane bushings for automotive applications, the ability to customize each component is a significant advantage. This flexibility offers tailored solutions for various industries, presenting a durable and cost-effective alternative to traditional materials.
High-Performance Polyurethane Solutions
Our polyurethane series exceeds the performance of traditional materials by providing superior mechanical strength and dynamic load capacity. This high-performance custom molded polyurethane series outperforms conventional elastomers like Vulkollan® on almost every basis, offering exceptional durability and resilience in demanding applications. The unique formulation of Uniflex’s polyurethane allows for increased elongation and tensile strength, making it an ideal choice for applications that require high durability and reliability.
One of the standout features of Uniflex, Inc.’s high-performance polyurethanes is their vibration and shock-damping properties. These characteristics enhance the performance of polyurethane products in various settings, from industrial machinery to automotive components. Additionally, the processing ease of Uniflex, Inc. polyurethanes surpasses that of traditional materials, facilitating better manufacturing efficiency and reducing production costs. This makes Uniflex, Inc.’s polyurethane solutions not only high-performing but also economically viable for many customers.
Uniflex, Inc. produces a wide array of products, including polyurethane disks and urethane bars, that are highly sought after for precision-made applications. These products are designed to outperform competitors, providing superior physical properties and long-lasting performance. With a commitment to delivering the highest quality cast polyurethane products, Uniflex, Inc. continues to be a leader in the polyurethane industry, offering solutions that meet the diverse needs of its customers.
Polyurethane Bushings and Bearings
Polyurethane is recognized for its impressive durability, making it suitable for components exposed to significant wear and tear in industrial settings. This material naturally resists abrasion, maintaining its performance even in high-friction situations. One of the key advantages of polyurethane bushings is their ability to be customized for hardness, allowing them to meet diverse application requirements. Whether it’s for automotive suspension systems or industrial machinery, these custom-molded polyurethane parts offer superior performance and longevity.
Uniflex, Inc. produces polyurethane bushings that maintain their functionality and flexibility much longer than traditional rubber bushings, which tend to crack over time. These bushings can endure extreme temperatures, chemicals, and UV exposure, making them adaptable to harsh environments.
With excellent rebound properties and high elasticity, Uniflex, Inc.’s polyurethane bushings are a reliable and durable choice for various applications, providing a cost-effective alternative to rubber bushings.
Custom Polyurethane Protective Covers
Polyurethane is favored for protective covers due to its resistance to wear and flexibility, adapting well to various shapes. This makes it an ideal material for creating custom polyurethane protective covers that can withstand harsh conditions and protect valuable equipment. Chemical-resistant formulations of polyurethane are available, making these covers suitable for use in corrosive environments. Uniflex, Inc. offers a multitude of custom polyurethane protective covers for various uses, ensuring that each cover meets the specific needs of its application.
As one of the leading cast polyurethane manufacturers, we manufacture specific products like polyurethane gas line protectors that are designed to safeguard exposed gas lines. Additionally, we storage pads and cushions designed to prevent damage to stored sheet metal and metal coils, showcasing the versatility and protective capabilities of polyurethane.
These custom polyurethane parts not only protect equipment but also enhance safety and efficiency in industrial settings.
Polyurethane Wheels
Polyurethane wheels generate less noise compared to metal wheels, creating a quieter work environment. This noise reduction is particularly beneficial in industrial settings where machinery and equipment are constantly in motion. Polyurethane effectively absorbs vibrations and reduces noise, outperforming metal bushings in this regard. This not only improves the working environment but also extends the lifespan of the components, reducing the need for frequent replacements.
The excellent abrasion resistance of polyurethane contributes to its long lifespan, minimizing the need for frequent maintenance and replacements. Polyurethane-coated wheels and rollers can support heavy loads while managing vibrations effectively, ensuring stability and performance in demanding applications.
Polyurethane Bumpers
Polyurethane bumpers are highly effective at absorbing and dispersing shock energy, safeguarding machinery from potential damage during high-impact activities. These bumpers help create a quieter working environment by minimizing metal-to-metal contact and dampening vibrations. The design versatility of polyurethane bumpers allows them to be custom-molded into various shapes and hardness levels, catering to different industrial needs. This adaptability ensures that each bumper delivers optimal performance in its specific application.
Uniflex, Inc.’s polyurethane bumpers demonstrate excellent resistance to chemicals and oils, maintaining their integrity even when exposed to harsh substances. These bumpers can compress significantly without permanent deformation, ensuring they return to their original shape for consistent performance. Investing in polyurethane bumpers provides industries with reduced noise, enhanced durability, and long-term cost savings.
Polyurethane to Metal Bonding Solutions
Urethane materials are suitable for bonding with metals and various other substrates, creating durable and reliable components. Bonding polyurethane to metal involves thorough cleaning of the metal surfaces to eliminate contaminants, creating a highly clean area for bonding. A bonding agent is then applied to chemically attach the polyurethane to the metal, creating a bond that matches the strength of the correct material. This process enhances the durability of the bonded components, making them suitable for demanding applications.
Uniflex, Inc. offers precision bonding of polyurethane rubber to nearly any surface, focusing on quality and competitive pricing. Whether it’s for high or low-volume production runs, Uniflex, Inc. can accommodate various project needs.
Industrial Applications of Custom Molded Polyurethane
Polyurethane’s adaptability allows it to be utilized in various sectors, including automotive, oil, gas, mining, robotics, aerospace, food production, material handling, and marine, making it a preferred material for lightweight and durable applications.
In the automotive sector, polyurethane is increasingly adopted for vehicle interiors and battery encapsulation in electric vehicles due to its lightweight and impact-resistant properties. The construction industry significantly drives the demand for polyurethane products due to their use in insulation, sealants, and adhesives aimed at enhancing energy efficiency.
Uniflex, Inc.’s Performance Series polyurethane is designed to excel in demanding applications such as high-load casters and roller coaster wheels. In construction, polyurethane coatings improve the durability of materials like steel and concrete, enhancing their performance. Automotive applications utilize polyurethane for protective coatings on parts to improve gloss and color retention.
Polyurethane protective covers are extensively used in aerospace to insulate aircraft against temperature variations. Many industrial markets rely on urethane-molded polyurethane products. The flexibility of polyurethane helps distribute weight evenly, preventing damage to floors and enhancing longevity.
Polyurethane Rod Stock
Uniflex, Inc. provides polyurethane rod stock in various standard sizes, including diameters from 1/2″ to 4″ and lengths of 12″, 24″, 36″, and 48″. This variety ensures that customers can find the right size for their specific needs. We offer rod stock in common durometers of 70A and 90A, with options for custom hardness ranging from 40A to 90A.
Besides size and hardness options, Uniflex, Inc. offers polyurethane rod stock in various colors, including standard ones like red and black, with additional custom colors available. This customization allows for tailored solutions that meet the specific requirements of different applications.
Polyurethane Seals and Gaskets
Polyurethane seals and gaskets are known for their impressive durability and can effectively replace traditional rubber in harsh environments. These products offer excellent resistance to abrasion, chemicals, and oils, extending their lifespan in demanding applications. The unique chemical structure of polyurethane provides superior resistance to various chemicals, oils, and UV light, making it a reliable choice for seals and gaskets.
Discover the Unmatched Benefits of Custom Polyurethane Solutions with Uniflex, Inc.
When it comes to precision, durability, and performance, Uniflex, Inc. leads the way in custom-molded polyurethane solutions. From high-performance cast polyurethane parts and protective covers to specialty applications in industrial, automotive, and utility sectors, our products are designed to exceed expectations in the toughest environments. With advanced manufacturing capabilities, custom mold design, and competitive lead times, Uniflex, Inc. ensures your project’s success from start to finish. Ready to experience the quality difference in custom polyurethane solutions? Contact Uniflex, Inc. today to bring your vision to life with materials that perform where it matters most.